Lead Acid Battery Recycling Plant
Lead-acid batteries are among the most highly recycled consumer products worldwide. A typical new lead-acid battery contains 60 to 80 percent recycled lead and plastic. When a spent lead-acid battery is collected, it undergoes an extensive recycling process under strict environmental regulations in a Lead Acid Battery Recycling Plant in India to recover valuable materials. The reclaimed lead and plastic are then used to manufacture new batteries, contributing to a sustainable circular economy.At Mettherm, we provide complete turnkey solutions for a Lead Acid Battery Recycling Plant in India, enabling the efficient extraction of lead in a usable form. Our advanced recycling systems ensure compliance with environmental regulations while optimizing resource recovery.
Recycling a lead-acid battery in a Lead Acid Battery Recycling Plant in India involves several key steps. First, the battery is broken apart in a hammer mill, which crushes it into smaller pieces. These pieces are then transferred into a vat, where the lead and other heavy materials sink to the bottom while the plastic components rise to the top. The polypropylene plastic is scooped away for further processing, while the lead and heavy metals are extracted for smelting.The extracted lead-acid battery scrap is then fed into a lead rotary furnace, where a reduction reaction is carried out. This process converts lead-bearing materials into crude lead while generating lead-bearing slag. The slag can be collected and processed in another furnace for additional lead recovery. The molten lead from the rotary furnace is then transferred into jumbo ingot trolleys. To maximize efficiency, oxy-fuel burners are used in the lead rotary furnace. The process parameters, including furnace configuration, fluxes, and reductants, are carefully designed based on the required plant capacity, operational flexibility, and composition of available battery scrap.
Typically, the crude lead is cast into ingots using an ingot casting mechanism. However, if a higher purity level of 99.97% refined lead is required, the molten lead is directed into a holding kettle for refining. To maintain a safe working environment, Lead Acid Battery Recycling Plant in India setups include local exhaust ventilation for lead fumes and dust emissions. These emissions from refining kettles, slag taps, ladles, and moulds are collected and treated in an air pollution control system, which consists of settling chambers, cyclones, cooling ducts, filter bags, wet scrubbers, and chimneys. The design and specifications of these pollution control systems vary based on plant capacity.Our turnkey solutions for a Lead Acid Battery Recycling Plant in India cater to different production scales. Our equipment and setups are eco-friendly, designed to meet environmental norms while maintaining cost efficiency. Mettherm is a trusted industry leader, providing advanced Lead Acid Battery Recycling Plant in India solutions to clients worldwide.
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Lead Acid Battery Recycling Plant
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Mettherm specializes in providing high-quality equipment for a Lead Ore Smelting Plant in India, ensuring efficient processing of lead-bearing materials, including battery scrap. Our advanced smelting technology enables the extraction of lead from raw materials such as lead grids, lead oxide, and other lead components. These materials are first cleaned and then melted in smelting furnaces to recover usable lead.
Lead-acid batteries are among the most highly recycled consumer products due to their closed-loop life cycle. A new lead-acid battery typically contains 60 to 80 percent recycled lead and plastic, making efficient recycling essential for sustainability. At Mettherm, we specialize in providing turnkey solutions for Lead Rotary Furnace in India,
Mettherm’s Battery Breaking Plant in India is designed for efficient and eco-friendly recycling of old scrap batteries. With a processing capacity of 5MT per hour, our state-of-the-art plant ensures the effective separation of battery components while maintaining high-quality output. Built with a compact design, the plant facilitates easy installation and operation, reducing civil work and overall costs.
The Lead Ingot Casting Machine in India is a semi-automatic and highly efficient solution designed for the continuous formation of lead ingots. This machine plays a crucial role in the lead refining and recycling industry, allowing manufacturers to mold molten lead into uniform ingots with precision.
Mettherm's Lead Metal Pump in India is a high-performance solution designed for the efficient transfer of molten lead and other metals. These pumps are specifically engineered to handle high-temperature applications, ensuring smooth and continuous operations in industrial settings.
Lead Acid Waste Treatment Plant
Lead is widely used as an industrial raw material in various industries, including storage battery manufacturing, pigments, fuels, photographic materials, and matches production. It is one of the most commonly utilized nonferrous metals. The storage battery industry is the largest consumer of lead, with lead losses per battery ranging from 4.54 to 68 mg and water consumption ranging from 11 to 77 gallons per battery.
The Battery Terminal Remover in India is a highly efficient and essential machine designed for lead-acid battery recycling plants. Operating on a hydraulic power press mechanism, this machine ensures the precise and effortless removal of battery terminals along with the battery lid, making the recycling process faster and more efficient.