Lead Acid Battery Recycling Plant
Lead-acid batteries are one of the most recycled types of consumer goods in the world. Lead and plastic that have been recycled make up 60% to 80% of a new lead-acid battery. A Lead Acid Battery Recycling Plant in Oman collects used lead-acid batteries and puts them through a long recycling process that follows strict environmental rules to get valuable materials back. The reclaimed lead and plastic are then used to manufacture new batteries, contributing to a sustainable circular economy.We offer complete turnkey solutions for a Lead Acid Battery Recycling Plant in Oman at Mettherm. This makes it easy to get lead out of batteries in a form that can be used. Our advanced recycling systems make sure that we follow environmental rules while getting the most out of our resources.
There are a few important steps to recycling a lead-acid battery at a Lead Acid Battery Recycling Plant in Oman. The first step is to break the battery into smaller pieces with a hammer mill. After that, the pieces are put into a vat, where the heavy materials like lead sink to the bottom and the plastic parts float to the top. The polypropylene plastic is scooped away for further processing, while the lead and heavy metals are extracted for smelting.The lead-acid battery scrap that has been taken out is then put into a lead rotary furnace, where a reduction reaction takes place. This process turns materials that contain lead into crude lead and makes lead-bearing slag at the same time. You can collect the slag and put it in another furnace to get more lead. The molten lead from the rotary furnace is then transferred into jumbo ingot trolleys. The lead rotary furnace uses oxy-fuel burners to get the most work done. The process parameters, such as the layout of the furnace, the fluxes, and the reductants, are carefully chosen based on the plant's capacity, how flexible it needs to be, and the types of battery scrap that are available.
Usually, an ingot casting machine is used to turn the crude lead into ingots. However, if a higher purity level of 99.97% refined lead is required, the molten lead is directed into a holding kettle for refining. The Lead Acid Battery Recycling Plant in Oman has local exhaust ventilation to keep the workplace safe by removing lead fumes and dust. These emissions from refining kettles, slag taps, ladles, and moulds are collected and treated in an air pollution control system, which consists of settling chambers, cyclones, cooling ducts, filter bags, wet scrubbers, and chimneys. The design and specifications of these pollution control systems differ according to the capacity of the plant.We offer complete solutions for a Lead Acid Battery Recycling Plant in Oman that can be used for different production levels. Our equipment and setups are eco-friendly, designed to meet environmental norms while maintaining cost efficiency. Mettherm is a trusted industry leader, providing advanced Lead Acid Battery Recycling Plant in Oman solutions to clients worldwide.
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Lead Acid Battery Recycling Plant
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Mettherm specializes in providing high-quality equipment for a Lead Ore Smelting Plant in India, ensuring efficient processing of lead-bearing materials, including battery scrap. Our advanced smelting technology enables the extraction of lead from raw materials such as lead grids, lead oxide, and other lead components. These materials are first cleaned and then melted in smelting furnaces to recover usable lead.
Lead-acid batteries are among the most highly recycled consumer products due to their closed-loop life cycle. A new lead-acid battery typically contains 60 to 80 percent recycled lead and plastic, making efficient recycling essential for sustainability. At Mettherm, we specialize in providing turnkey solutions for Lead Rotary Furnace in India,
Mettherm’s Battery Breaking Plant in India is designed for efficient and eco-friendly recycling of old scrap batteries. With a processing capacity of 5MT per hour, our state-of-the-art plant ensures the effective separation of battery components while maintaining high-quality output. Built with a compact design, the plant facilitates easy installation and operation, reducing civil work and overall costs.
The Lead Ingot Casting Machine in India is a semi-automatic and highly efficient solution designed for the continuous formation of lead ingots. This machine plays a crucial role in the lead refining and recycling industry, allowing manufacturers to mold molten lead into uniform ingots with precision.
Mettherm's Lead Metal Pump in India is a high-performance solution designed for the efficient transfer of molten lead and other metals. These pumps are specifically engineered to handle high-temperature applications, ensuring smooth and continuous operations in industrial settings.
Lead Acid Waste Treatment Plant
Lead is widely used as an industrial raw material in various industries, including storage battery manufacturing, pigments, fuels, photographic materials, and matches production. It is one of the most commonly utilized nonferrous metals. The storage battery industry is the largest consumer of lead, with lead losses per battery ranging from 4.54 to 68 mg and water consumption ranging from 11 to 77 gallons per battery.
The Battery Terminal Remover in India is a highly efficient and essential machine designed for lead-acid battery recycling plants. Operating on a hydraulic power press mechanism, this machine ensures the precise and effortless removal of battery terminals along with the battery lid, making the recycling process faster and more efficient.