Battery Breaking Plant
Mettherm’s Battery Breaking Plant in India is designed for efficient and eco-friendly recycling of old scrap batteries. With a processing capacity of 5MT per hour, our state-of-the-art plant ensures the effective separation of battery components while maintaining high-quality output. Built with a compact design, the plant facilitates easy installation and operation, reducing civil work and overall costs. The pre-fabricated plant parts ensure quick transportation and minimal erection time. Manufactured using mild steel and stainless steel, the plant guarantees durability, superior performance, and low maintenance costs.
Working Principle of Battery Breaking Plant in India
The Battery Breaking Plant in India operates on an advanced separation process, efficiently segregating various components of the scrap batteries:
-
Polypropylene Separation – The upper part of the separator is processed to extract polypropylene, ensuring complete recovery.
-
Lead Recovery – A bottom screw conveyor collects metallic lead, including grids, poles, and connectors.
-
Heavy Plastic Separation – Another screw conveyor is used for separating heavy plastic components.
-
Acid Neutralization – The paste slurry and sprayed water are collected in a filtrate collection tank, where they are treated with lime water spray to neutralize the acid. The reaction follows this simplified chemical formula:
H₂SO₄ + Ca(OH)₂ = CaSO₄ + 2H₂O
During the neutralization process, the calcium sulfate formed is pumped through a slurry pump along with the paste slurry into a filter press. The filter press effectively separates the lead paste and water. The paste is sent for smelting to recover lead, while the water is continuously recycled, ensuring zero liquid effluent discharge.
Why Choose Mettherm’s Battery Breaking Plant in India?
Mettherm’s Battery Breaking Plant in India offers a sustainable and efficient solution for battery recycling, ensuring:
-
Complete separation of battery components for maximum lead recovery.
-
Minimal waste generation with no solid or liquid waste release.
-
Eco-friendly design with continuous water recycling.
-
Durable construction with low maintenance costs.
-
Compact and easy-to-install setup for reduced operational downtime.
With its environmentally conscious approach, Mettherm’s Battery Breaking Plant in India is the perfect solution for industries looking to enhance their battery recycling efficiency while adhering to environmental regulations. Contact us today to learn more about how our Battery Breaking Plant in India can optimize your battery recycling process!
Specification :
| Capacity | 100 ton to 1000 ton |
|---|---|
| Manufacturing | India |
You may also like :
Lead Acid Battery Recycling Plant
Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old. Richard McClintock, a Latin professor at Hampden-Sydney College in Virginia, looked up one of the more obscure Latin words, consectetur, from a Lorem Ipsum passage, and going throu
Mettherm specializes in providing high-quality equipment for a Lead Ore Smelting Plant in India, ensuring efficient processing of lead-bearing materials, including battery scrap. Our advanced smelting technology enables the extraction of lead from raw materials such as lead grids, lead oxide, and other lead components. These materials are first cleaned and then melted in smelting furnaces to recover usable lead.
Lead-acid batteries are among the most highly recycled consumer products due to their closed-loop life cycle. A new lead-acid battery typically contains 60 to 80 percent recycled lead and plastic, making efficient recycling essential for sustainability. At Mettherm, we specialize in providing turnkey solutions for Lead Rotary Furnace in India,
Mettherm’s Battery Breaking Plant in India is designed for efficient and eco-friendly recycling of old scrap batteries. With a processing capacity of 5MT per hour, our state-of-the-art plant ensures the effective separation of battery components while maintaining high-quality output. Built with a compact design, the plant facilitates easy installation and operation, reducing civil work and overall costs.
The Lead Ingot Casting Machine in India is a semi-automatic and highly efficient solution designed for the continuous formation of lead ingots. This machine plays a crucial role in the lead refining and recycling industry, allowing manufacturers to mold molten lead into uniform ingots with precision.
Mettherm's Lead Metal Pump in India is a high-performance solution designed for the efficient transfer of molten lead and other metals. These pumps are specifically engineered to handle high-temperature applications, ensuring smooth and continuous operations in industrial settings.
Lead Acid Waste Treatment Plant
Lead is widely used as an industrial raw material in various industries, including storage battery manufacturing, pigments, fuels, photographic materials, and matches production. It is one of the most commonly utilized nonferrous metals. The storage battery industry is the largest consumer of lead, with lead losses per battery ranging from 4.54 to 68 mg and water consumption ranging from 11 to 77 gallons per battery.
The Battery Terminal Remover in India is a highly efficient and essential machine designed for lead-acid battery recycling plants. Operating on a hydraulic power press mechanism, this machine ensures the precise and effortless removal of battery terminals along with the battery lid, making the recycling process faster and more efficient.