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Battery Breaking and Separation Plant/ BBSP Cost

A Battery Breaking and Separation Plant (BBSP) in India is a crucial component of the lead battery recycling process. With the rising demand for lead-acid battery recycling, BBSP technology ensures the efficient extraction and separation of lead, plastic, and electrolytes from used batteries. This process helps reduce environmental pollution while recovering valuable resources for reuse in battery manufacturing. Companies investing in these plants must consider various factors, including technology, capacity, and compliance with environmental regulations. The BBSP Cost in India depends on several aspects, such as plant size, automation level, and pollution control measures. A small-scale Battery Breaking and Separation Plant in India may cost between ₹50 lakh to ₹1.5 crore, while larger, fully automated plants with advanced processing capabilities can range from ₹2 crore to ₹10 crore or more. The cost varies based on equipment quality, production capacity, and the inclusion of eco-friendly waste management systems.

A Battery Breaking and Separation Plant in India operates through a systematic process that includes battery collection, breaking, component separation, and lead recovery. The plant uses advanced machinery to crush used lead-acid batteries and segregate different materials like lead paste, lead grids, plastic casing, and electrolyte. These separated components are then processed further in smelting and refining units for reuse in battery production and other industries. One of the major concerns while setting up a BBSP in India is environmental compliance. The government has strict regulations under the Battery Waste Management Rules to ensure that hazardous materials are handled safely. Modern plants come equipped with pollution control devices, wastewater treatment systems, and emission control mechanisms to prevent harmful waste discharge. Investing in high-quality equipment may increase the BBSP Cost in India, but it ensures long-term sustainability and regulatory approval.

As the demand for lead battery recycling grows, setting up a Battery Breaking and Separation Plant in India is a profitable investment. Businesses looking to establish such plants must conduct thorough market research, assess operational costs, and choose technology that ensures efficiency and compliance. With the right approach, companies can contribute to environmental conservation while benefiting from the growing market for recycled lead and plastic materials. By adopting advanced automation and eco-friendly recycling solutions, Battery Breaking and Separation Plants in India are playing a significant role in sustainable waste management. As industries continue to focus on circular economy initiatives, BBSP technology will remain a critical investment for the future of lead battery recycling in India.

Lead Acid Battery Recycling Plant

Lead Acid Battery Recycling Plant

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Lead Ore Smelting Plant

Lead Ore Smelting Plant

Mettherm specializes in providing high-quality equipment for a Lead Ore Smelting Plant in India, ensuring efficient processing of lead-bearing materials, including battery scrap. Our advanced smelting technology enables the extraction of lead from raw materials such as lead grids, lead oxide, and other lead components. These materials are first cleaned and then melted in smelting furnaces to recover usable lead.

Lead Rotary Furnace

Lead Rotary Furnace

Lead-acid batteries are among the most highly recycled consumer products due to their closed-loop life cycle. A new lead-acid battery typically contains 60 to 80 percent recycled lead and plastic, making efficient recycling essential for sustainability. At Mettherm, we specialize in providing turnkey solutions for Lead Rotary Furnace in India,

Battery Breaking Plant

Battery Breaking Plant

Mettherm’s Battery Breaking Plant in India is designed for efficient and eco-friendly recycling of old scrap batteries. With a processing capacity of 5MT per hour, our state-of-the-art plant ensures the effective separation of battery components while maintaining high-quality output. Built with a compact design, the plant facilitates easy installation and operation, reducing civil work and overall costs.

Lead Ingot Casting Machine

Lead Ingot Casting Machine

The Lead Ingot Casting Machine in India is a semi-automatic and highly efficient solution designed for the continuous formation of lead ingots. This machine plays a crucial role in the lead refining and recycling industry, allowing manufacturers to mold molten lead into uniform ingots with precision.

Lead Metal Pump

Lead Metal Pump

Mettherm's Lead Metal Pump in India is a high-performance solution designed for the efficient transfer of molten lead and other metals. These pumps are specifically engineered to handle high-temperature applications, ensuring smooth and continuous operations in industrial settings.

Lead Acid Waste Treatment Plant

Lead Acid Waste Treatment Plant

Lead is widely used as an industrial raw material in various industries, including storage battery manufacturing, pigments, fuels, photographic materials, and matches production. It is one of the most commonly utilized nonferrous metals. The storage battery industry is the largest consumer of lead, with lead losses per battery ranging from 4.54 to 68 mg and water consumption ranging from 11 to 77 gallons per battery.

Battery Terminal Remover

Battery Terminal Remover

The Battery Terminal Remover in India is a highly efficient and essential machine designed for lead-acid battery recycling plants. Operating on a hydraulic power press mechanism, this machine ensures the precise and effortless removal of battery terminals along with the battery lid, making the recycling process faster and more efficient.